Each shoe factory has to use Counter and dozens of manufacturers can make Counter in China.每个鞋厂都要使用港宝产品,在中国大陆也有数十家生产港宝的生产厂家。
But the current domestic Counter is mainly supplied with roll packing, shoe factories have to cutting and skiving after received roll packing Counter. Not only meet a variety of different design or sewing requirements, but also consider beauty appearance and comfortability of shoes. Therefore, the requirements are very high to both process and operating skills, which caused some difficulties in operation and material loss.
但是目前国内生产的港宝都是以卷装片材为主,鞋厂拿回港宝以后,裁片、削边,而且还要配合各种不同的设计处理或车缝要求,并兼顾鞋子外观的美感和穿着的舒适,因此对各种工艺要求很高,对操作人员的技术要求也很高。造成了一定的操作难度和材料损失。
After more than two years research and thousands of testing, Fu Da finally developed the world's first automatic forming equipment and products with national patent protection. (Patent No.: ZL2 ZL20 ZL20 ZL2.6).
本厂经过两年多的技术攻关和数千次的数据测试,终于开发出、国家专利保护的自动成型设备及产品(专利号: ZL2 ZL20 ZL20 ZL2.6)。
This series of equipment can directly produce suitable Counter sheets for each shoe according to different styles by different shoe factories. 该系列设备可以根据不同鞋厂不同鞋子的款式要求,直接生产出适合每双鞋子使用的港宝片。
Cost analysis of traditional hot-melt film Counter: 传统热熔胶港宝使用成本分析:
A Cutting process裁断部分
According to the cutting efficiency and the average worker wage, cutting labor costs about 0.015 RMB each pair (2 pieces) 按工人平均裁断工效及工资计算,每双(2片)港宝的裁断人工费用约为0.015元
B skiving and polishing process 削边、打磨部分
According to the skiving and polishing efficiency and the average worker wage, skiving labor costs about 0.05 – 0.06 RMB each pair (2 pieces) 按工人平均削边、打磨工效及工资计算,每双(2片)港宝的削边人工费用约为0.05元-0.06元
C Material loss材料损耗
The actual usage 90% for each yard Counter, at least 10% material loss, and cost about 0.07-0.10RMB
each pair(2 pieces)每码港宝实际使用率90%,至少10%的边角料,损耗材料成本费用每双(2片)约为0.07-0.10元
D Electricity, maintenance and other losses电费、设备维护及时其他损耗
According to the average cost, it costs about 0.02-0.03RMB each pair(2 pieces) 按平均综合费用计算,每双(2片)港宝平均约为0.02-0.03元
The total cost is 0.155-0.205 RMB and two shoes cost 0.30-0.40 RMB
综合以上成本费用为0.155-0.205元
做一双鞋子前后2双港宝成本为0.30元-0.40元
Product comparison table
产品分析表
Item
比较项目 Traditional hot-melt film Counter 传统热熔胶港宝 Fully automatic one-time forming Counter 全自动一次成型港宝
Property 物性 Low temperature operation, easy molding, good elasticity and effect.低温操作、易定型、弹性好、效果佳 Same material, process and property相同材质、相同工艺、物性一样
Process 使用工序 Material calculation- Cutting – Skiving –Polishing- Production use 算料-裁断-削边-打磨-生产使用 According to the paper customization, directly used on production line按纸版定制,直接水线生产使用
Required equipment 配套设备 Cutting equipment, Skiving equipment, Polishing equipment 裁断机、削边机、打磨机 No无
Labor and related cost 人工及相关费用 Cutting, Skiving and Polishing labor; Cutting costs, maintenance fees, electricity and material losses, etc.裁断人工、削边人工、打磨人工、斩刀费、机器维护费、电费、材料损耗等 No无
Production loss生产损耗 10% cutting, Skiving and scrap material loss 10%裁断边角废料、削边废料、不良品废料 No无
Efficiency 使用效益 Increase the production cost and cycle, does not meet modern enterprises production requirements 增加企业生产成本及生产周期,不符合现代化企业生产 Direct benefits: Save labor cost and related cost for cutting skiving and polishing 直接效益:省去裁断、削边、打磨三道工序的人工及相关费用
Indirect benefits: Improve production efficiency, enhance product appearance 间接效益:提高生产效率,提升产品外观
FD fully automatic one-time forming hot-melt Counter -- The best choice for shoe factories to save labor, money and process FD富达全自动一次成型热熔胶港宝片--鞋厂省人省钱省工序的佳选择本公司,是一家以主营自动成型覆布港宝机企业。我们是行业唯一一家又做设备又做产品的厂家,我们也是行业唯一一家能全方位提供技术培训、产品配方的厂家。我们设备直接安装就能投产,不浪费你的时间,不浪费你的原料。我们包教包会包配方。本厂生产的热熔胶港宝机器与其他厂家生产的机器不同的地方在于:实用,好用,直接安装就能投产,占地面积小,产量高,只要三个人,机器使用寿命长久,使用中不容易出现故障。因为我们不光是生产机器,我们也做了多年的热熔胶港宝,所以很清